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Engineering Simulations

for faster and safer product development

FULL STACK OF
DIGITAL SIMULATIONS

For streamlined and efficient
development of your products
KONDI Simulation

At KONDI GmbH, our simulation department consists of a highly skilled and dynamic team of experts with years of experience across multiple disciplines. From structural mechanics and fluid mechanics (CFD) to thermal management, system simulations, and multiphysics simulations, our team covers a wide range of disciplines essential for the automotive and e-mobility sectors.

Our customers appreciate not only our technical proficiency but also our use of modern methods and tools, as well as our ability to collaborate across disciplines. By leveraging synergies between our internal departments — Engineering, Hardware & Software, and Testing & Validation — we provide comprehensive support throughout the entire product development process. We understand the importance of customized solutions that meet your individual requirements. That's why we work closely with you to develop economically viable and innovative solutions that exceed your expectations. Whether it's NVH (Noise, Vibration & Harshness) analysis, thermal runaway simulations for EV batteries, or CFD simulations for electric motor cooling systems, we tailor our services to your needs.

Our range of services includes not only the simulation of standard processes but also the handling of special topics and the development of methodologies and workflows. We are proud to offer automation and interface programming through our skilled Python and JavaScript programmers to optimize processes and increase efficiency.

Whether you want to outsource individual tasks, integrate our experts into your development team, or collaborate directly with us, we provide the flexibility you need to drive your projects forward. We invite you to explore our services and discover how we can contribute to your success in the rapidly evolving automotive and e-mobility industries.

✓TISAX®
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✓Since 2011
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✓50+ Experts
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✓Flexible Collaboration
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✓Full-Service Partner

Structural Mechanics

Unlock the full potential of your structures with our expert structural mechanics simulation services. We specialize in analyzing the behavior of structures under various loads to optimize design and dimensioning. Utilizing advanced Finite Element Methods (FEM), we calculate complex components and assemblies with precision. Our FEM models are constructed through solid body modeling and are subjected to external mechanical and thermal loads.

What sets us apart is our ability to translate complex systems into suitable simulation models. This includes the demarcation from the environment, accurate modeling of storage and restraints, interfaces, contacts, and material properties. We focus on key variables such as deformations, stresses, strains, force flow, reaction forces, contact stiffness, and thermal effects like heat transfer and thermal expansion.

Our capabilities:
Strength/Stiffness
Topology Optimization
Fatigue life and damage
Bolted-Connection
HV-Connections
Buckling
Metal forming
Structural reliability

Or simply leave your e-mail and we'll get back to you as soon as possible:

    Structural Dynamics

    Experience unparalleled insights into your structures' dynamic behavior with our structural dynamics analysis services. We delve into the movement of structures resulting from time-dependent loads, focusing on the vibration and dynamic behavior of complex components, assemblies, and systems. Our experts identify and correct undesirable structural vibrations, quickly pinpointing critical issues. Every structure has its own natural frequencies and modes, which can lead to resonance and potential functional impairments. We perform comprehensive simulations, including modal analyses, shock and vibration tests, as well as drop, impact, and crash tests. Additionally, we specialize in simulating the rigid body movement of moving assemblies and systems.

    Our capabilities:
    Modal Analysis
    Shock/Impact
    Vibration/Fatigue
    Harmonic response
    Drop-Test
    Crash
    Metal forming
    Rigid body dynamics
    Failure and Damage
    Crack propagation

    Or simply leave your e-mail and we'll get back to you as soon as possible:

      Fluid Mechanics

      Optimize your designs with our cutting-edge Computational Fluid Dynamics (CFD) services. We accurately predict the flow behavior of liquids and gases, making movements in stationary or streaming media visible and understandable. Given the complexity and non-linear nature of real-world problems, we employ network and particle-based methods like CFD and SPH to solve almost any challenge. Our services cover complex systems, machines, and components involving flow, including multiphase flows, phase transitions, and moving components. We provide valuable results such as velocity and pressure distributions, streamlines, pressure losses, turbulence, and heat transfer. These insights contribute to product understanding, design optimization, early detection of critical zones, and uniform distribution.

      Our capabilities:
      Iternal and External flow
      Multiphase Flow
      Mixing/Filling
      Particle based simulation
      Melting/Solidification
      Process simulation
      HVAC
      Coupling FSI
      Turbomashinery/Radial Fan-Blade

      Or simply leave your e-mail and we'll get back to you as soon as possible:

        Thermal Management

        Ensure optimal performance with our comprehensive thermal management simulation solutions. Electrical systems generate heat due to power losses, and managing this heat is crucial for maintaining high power density and maximum performance in highly integrated products and systems. We specialize in designing and coordinating heat supply and removal systems to optimize your entire thermal management strategy. Our 3D simulations and 1D system simulations are instrumental in developing advanced temperature control systems. We also address challenges like thermal expansion, distortion, internal stresses, and phase transitions occurring during processes like welding. Our simulations help you understand and control heating and cooling processes, leading to optimized operations.

        Our capabilities:
        Heat Transfer
        Thermal management
        Cooing/Heating processes
        Power electronics
        HV Connectors & Busbars
        Current-carrying capacity
        Laserwelding
        Cutting

        Or simply leave your e-mail and we'll get back to you as soon as possible:

          System Simulations

          Master the complexities of modern systems with our expert system simulation services. We model complex systems as 1D networks composed of individual components and subsystems, accurately describing physical behaviors and interactions. Our multiphysics models encompass mechanical, thermal, electrical, pneumatic, and hydraulic perspectives, ensuring comprehensive system understanding. System simulations aid in understanding functional parameters, designing and optimizing system architecture, and facilitating system integration. Our specialists support you at the system level, addressing diverse challenges throughout the product development process (PDP).

          Our capabilities:
          Control logic development and simulation
          1D-2D physical system sim.
          Functional mockup Interface
          Co-simulation
          1D-Mechanic
          -hydraulic
          -thermal
          electric etc

          Or simply leave your e-mail and we'll get back to you as soon as possible:

            Noise, Vibration & Harshness

            Enhance the comfort and performance of your products with our specialized NVH analysis services. We focus on the behavior of structures concerning noise, vibration, and harshness, analyzing the acoustic and vibrational characteristics of complex components, assemblies, and systems. Our goal is to identify and resolve unwanted noises and vibrations that could impair functionality. Understanding that each structure has characteristic noise and vibration frequencies, we help prevent resonance and functionality issues. Our services include evaluating and improving NVH performance, addressing aeroacoustics, and tackling NVH challenges specific to electric machines. Insights into sound propagation, damping behavior, and frequency response guide product optimization and early detection of critical zones.

            Our capabilities:
            Noise and vibration propagation
            Evaluation and Improving of NVH performance
            Aeroacoustics
            Electric Machine NVH Challenges

            Or simply leave your e-mail and we'll get back to you as soon as possible:

              INJECTION MOLDING SIMULATION

              Unlock the full potential of your structures with our expert structural mechanics simulation services. We specialize in analyzing the behavior of structures under various loads to optimize design and dimensioning. Utilizing advanced Finite Element Methods (FEM), we calculate complex components and assemblies with precision. Our FEM models are constructed through solid body modeling and are subjected to external mechanical and thermal loads. What sets us apart is our ability to translate complex systems into suitable simulation models. This includes the demarcation from the environment, accurate modeling of storage and restraints, interfaces, contacts, and material properties. We focus on key variables such as deformations, stresses, strains, force flow, reaction forces, contact stiffness, and thermal effects like heat transfer and thermal expansion.

              Our capabilities:
              Cooling System Optimization
              Shrinkage & Warpage Prediction
              Fiber Orientation Analysis
              Weld Line & Air Trap Detection
              Pressure & Clamping Force Optimization
              Material Selection & Property Analysis
              Melt Flow Analysis
              Multi-Component & Overmolding Simulation
              Gate Location & Runner System Design
              Process Parameter Optimization

              SALES MANAGER

              CHRISTINE KRAUSE

              Simulation saves time and costs, contributing to the efficiency and effectiveness of development processes. Our goal is to provide you with the best possible support for your current challenges and to offer added value. With our team of experienced calculation engineers, we support you across the diverse topics of the entire PDP. Feel free to reach out, and I look forward to meeting you.

              CHRISTINE KRAUSE
              @ E/E DEVELOPMENTENGINEERING & SIMULATION E/E DEVELOPMENT TEST & VALIDATION TEST & VALIDATIONENGINEERING & SIMULATION
              Fax: +49 7131 27692 70
              @ E/E DEVELOPMENTENGINEERING & SIMULATION E/E DEVELOPMENT TEST & VALIDATION TEST & VALIDATIONENGINEERING & SIMULATION
              KONDI GmbH / ENGINEERING & PROTOTYPING
              Im Zukunftspark 5

              74076 Heilbronn - Germany
              @ E/E DEVELOPMENTENGINEERING & SIMULATION E/E DEVELOPMENT TEST & VALIDATION TEST & VALIDATIONENGINEERING & SIMULATION
              @ E/E DEVELOPMENTENGINEERING & SIMULATION E/E DEVELOPMENT TEST & VALIDATION TEST & VALIDATIONENGINEERING & SIMULATION
              KONDI GmbH / ENGINEERING & PROTOTYPING
              Im Zukunftspark - 10 WTZ/10.OG

              74076 Heilbronn - Germany

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                KONDI GmbH / ENGINEERING & PROTOTYPING | Im Zukunftspark 5 | 74076 Heilbronn
                Building photo 1
                KONDI GmbH / ENGINEERING & PROTOTYPING | Im Zukunftspark - 10 WTZ/10.OG | 74076 Heilbronn
                Building photo 2